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Bath furnaces

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Our offer includes gas, tilting bath furnaces, BTG type, and shaft and bath furnaces, GRD type, assigned for melting and holding of liquid aluminium and its alloys at maximal temperature up to 1100°C. We also offer electric bath furnaces, PWE and EZS type, assigned for holding of liquid aluminium alloys at maximal temperature up to 900oC , measured in the furnace chamber. They are adapted to run with permanent mould casting machines and injection moulding machines and provide high production capacity and quality.

Purpose
  • aluminium melting
  • holding of liquid aluminium
Heating system
  • electric (resistance)
  • gas
Charge weight:
  • from 300 to 8000 kg of aluminium alloys
MMaximal temperature in the heating chamber
  • up to 1100°C for BTG and GRD gas furnaces
  • up to 900°C for EZS i PWE electric furnaces



Attributes of BTG bath furnaces:
  • dual chamber construction makes possible to realize melting process and alloy holding in one furnace, what provides the possibility of continuous casting process.
  • access door system enables the inspection and the maintenance of chamber and serves for carrying out process interventions during holding of liquid alloy.
  • lining and thermal insulation of furnace chamber are multilayer and diverse regarding chemical composition and physical properties of applied materials, according to the place of application in the furnace.
  • the furnace is furnished with heat energy by means of heating system consisting of gas burners with high-pressure air blowers.
  • the furnace can be equipped with recuperating device for partial recovery of heat from furnace gases escaping to a chimney.
  • control system and electric installation serve to adjust and control the working temperature of the furnace, furnace door driving mechanisms and tilting mechanism.
TECHNICAL DATA

Furnace type Max temperature in the furnace chamber Total power of gas burners [kW] Charge weight [kg Al] Theoretic melting capacity [kg Al/h] Loading level [mm] Overall dimensions [mm]
width length height
BTG-10/2 do 1100°C 800 2000 600 1500 3000 4500 3500
BTG-10/4 1500 4000 1000 1500 3500 5500 3800
BTG-10/6 2000 6000 2000 1800 4000 6000 4000
BTG-10/8 2600 8000 2500 1900 4000 6500 4300

Electric bath furnaces , EZS type, for holding of liquid aluminium alloys

Furnace type Max temperature in the furnace chamber Power of heating elements [kW] Pot capacity [kg Al] Dimensions of scooping opening [mm] Dimensions of pouring opening [mm] Overall dimensions [mm]
width length height
EZS-2700 900°C 51 2700 700 x 790 500 x 765 1160 3595 3555
EZS-2900 68 2900 850 x 865 500 x 765 1660 3630 3960

Electric bath furnaces , PWE type, for holding of liquid aluminium alloys

Furnace type Max temperature in the furnace chamber Rated Power [kW] Charge weight [kg Al] Dimensions of charge opening
[mm]
Overall dimensions [mm]
width length height
PWE - 09/30 900°C 15 300 300 x 300 1300 1900 1500
PWE - 09/60 18 600 380 x 380 1450 2500 1550
PWE - 09/120 21 1200 430 x 430 1650 3500 1650
Gazowy piec szybowo-wannowy typu GRD-250M
Gazowy piec szybowo-wannowy typu GRD-250M
Gazowy piec szybowo-wannowy typu GRD-250M
Elektryczny piec wannowy typu EZS-2700
Piec wannowy do topienia i przetrzymywania aluminium
Piec wannowy do topienia i przetrzymywania aluminium
   
Remix S.A. ul. Poznańska 36, 66-200 Świebodzin, tel. (068) 47 55 400 fax (068) 47 55 404 
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